Lab 1T-10T Computer-Controlled Compact Silicone Flat Vulcanizing Vulcanizer Press Machine
Overview
This series of plate vulcanizing presses is primarily used for molding various rubber model and non-model products. It can also be employed for pressing thermosetting plastics and foamed rubber-plastic products. Equipped with independent power mechanisms and electrical systems, the machine adopts centralized button control. Both working pressure and heating temperature can be adjusted within a certain range. This model is available in manual and semi-automatic versions.
Heating Plate Features
Made of imported high-temperature-resistant steel, the surface undergoes deep carbonization, hard chrome plating, and other processes, ensuring fast heat transfer, rapid cooling, corrosion resistance, high hardness, and minimal deformation. The built-in heaters and temperature sensors at the back provide high power, quick heating, sensitive and uniform temperature measurement, and a small temperature error range.
Guide Columns
Four hardened and precisely positioned columns, along with hydraulic cylinders, are supported by a thick steel plate base of the entire control box. The hydraulic platform slides smoothly and noiselessly on self-lubricating bronze bearings along the columns. The top and rear of the press are enclosed with heavy-duty steel, providing additional safety protection for operators. The upper layer consists of steel plates with built-in thermocouples inserted near the surface.
Technical parameters
Item | 6014D-1 | 6014D-2 | 6014D-5 | 6014D-10 |
Pressure Capacity | 2kg-1T | 5kg-2T | 10kg-5T | 50kg-10T |
Pressure Accuracy | Set via touchscreen or computer software [select one as per quotation]. | |||
Pressure Control Precision | ±2.5 kg (fluctuat) | ±5 kg (fluctuat) | ±20 kg (fluctuat) | ±50 kg (fluctuat) |
Pressure Calculation Method | Pressure / Sample Mold Area = Pressure | |||
Platen Size (mm) | 200×200 / 250×250 / 300×300 / 350×350 / 400×400 / 450×450 / 500×500 | |||
Heating Platen Material | Imported high-temperature-resistant steel plate, surface carburized and quenched, specially treated for fast heat conduction, pressure parallelism without deformation, and wear resistance. | |||
Platen Hardness | 50–60 HRC | |||
Platen Flatness | ≤0.03 mm | |||
Platen Parallelism | ≤0.16 mm | |||
Temperature Range | Ambient temperature – 250°C [customizable up to 500°C maximum] | |||
Temperature Uniformity | ±1.5°C [larger platens may have higher temperatures and poorer uniformity] | |||
Temperature Controller | Precision module, controlled via PLC touchscreen with numerical display on the screen. | |||
Temperature Control Method | Accurately controlled by the temperature control mainboard with self-tuning and high-precision sensors. Temperature control accuracy: ±1.0°C. | |||
Timer | Time range set and displayed on the touchscreen: 0.1 s – 99 min – 9.9 hr. | |||
Heater | Cylindrical heaters are built into the mold [different power levels configured according to platen area to ensure uniform temperature; not a single fixed power]. | |||
Heat-up Time | Approx. 15 min from ambient temperature to 160°C. | |||
Two Heating Platens | Heating plates can be set and controlled separately. | |||
Heating Method | Electric heating | |||
Cooling Method | Natural cooling | |||
Servo Pressure System | Equipped with a CREE.8 servo closed-loop control system. The servo motor drives high-performance components coupled with a high-precision, low-resistance ball screw for constant-speed control. Features automatic pressure compensation, one-time pressurization with automatic pressure replenishment, strong load capacity, smooth lifting and lowering, and automatic pressurization, pressure holding, and depressurization. Pressure is controlled by a pressure sensor and servo motor. | |||
Software System | The system can display pressure curves, save pressure process data, store up to 100 test programs, and connect to a printer for printing test procedures. | |||
Stroke | Max 150 mm [larger stroke customizable as per quotation] | |||
Platen Speed | 0.1-500 mm/min | 0.1-300 mm/min | ||
Sensor | 1T | 2T | 5T | 10T |
Mold Opening Method | Fully automatic rising and descending (with dual manual/automatic functions). | |||
Safety Device | Equipped with safety guards and a safety door. | |||
Number of Safety Devices | 4 pcs | |||
Matching Mold Frame [Optional] | Customized | |||
Main Unit Dimensions (mm) | W650*D550*H1300 | W800*D650*H1500 | ||
Power Supply Voltage | Single phase, AC220V | Single phase, AC220V | ||
Total Machine Weight | About 350kg | About 480kg | ||
Configuration list
No | Item | Quantity | Brand |
1 | Servo Motor | 1 set | Taiwan Delta [Genuine Product] |
2 | Servo Drive | 1 set | Taiwan Delta [Genuine Product] |
3 | High-precision Zero-backlash Ball Screw | 2 sets | Taiwan HIWIN |
4 | Guide Rod | 4 pcs | Made in China |
5 | Synchronous Pulley | 2 set | Customized |
6 | Mainboard + Measurement & Control Software | 1 set | Developed by East China University of Science and Technology |
7 | Main Frame | 1 set | Steel Base with Powder Coating |
8 | Column Housing | 1 set | High-Density Aluminum Alloy, One-Time Forming |
9 | Relay | Several pcs | CHNT (Zheng Tai) |
10 | Dedicated Test Gloves | 1 set | Self-manufactured |
11 | Sensor | 4 pcs | High-Precision Sensor [Optional] |
12 | Temperature Sensor | 2 set | UK-Made K-Type High-Precision Sensor |
13 | Upper & Lower Pressure Plates | 1 set | Specially Treated High-Hardness Steel Plate – Surface cannot be hard chrome plated as it may damage the quenching layer. Hardness ≥ 50 HRC. |
14 | Temperature Controller | 2 sets | Made in China |
15 | Protection Electrical Box | 2 sets | Prevent Electric Shock, Leakage, and Burns |
16 | Heat-resistant Gloves | 1 pair | Prevent Operational Burns |
17 | HP Computer Monitor + Main Unit | 1 set | If you have a computer, you may provide it yourself |
Details
